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Gear Rshaper Cutter

  • EJ/Customized

  • HSS-Co, M2, Carbide, High-quality High Speed Steal

  • Gear Hob

  • TiN,TiAlN,TiCN,AlCrN and so on

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Product Description

Gear Rshaper Cutter Features

  • Tooth Profile: Gear shaper cutters are specifically designed to cut teeth with accurate profiles, ensuring proper meshing and engagement between gears. These profiles can vary depending on the gear type (e.g., involute, cycloidal).

  • Material: They are often made from high-speed steel (HSS), carbide, or other durable materials to withstand the rigors of cutting and maintain sharpness over extended periods.

  • Cutting Angle and Pitch: The cutting angles and pitches on the gear shaper cutter are precisely calculated to create the desired gear tooth shape and size.

  • Tooth Number: The cutter's design corresponds to a specific number of teeth on the gear being manufactured. Each cutter is made for a particular tooth count, and changing the gear's tooth count requires a different cutter.

  • Helix Angle: In some cases, gear shaper cutters might have a helix angle to produce helical gears, which have teeth at an angle rather than perpendicular to the gear axis.

  • Accuracy and Precision: These cutters are manufactured with high precision to ensure the accuracy of the gear teeth, enabling smooth operation and minimal noise during gear engagement.

  • Coating or Surface Treatment: Some modern gear shaper cutters may have coatings or surface treatments (such as TiN coating) to improve wear resistance, reduce friction, and prolong tool life.

  • Compatibility: They are designed to work with specific types of gear shaper machines, ensuring compatibility and efficient gear manufacturing.

  • Customization: Manufacturers might offer customization options for special gear requirements, such as non-standard tooth profiles or unique gear shapes.

  • Diameter and Dimensions: The size and diameter of the cutter are determined based on the gear's specifications and the machine's capabilities, ensuring proper cutting and compatibility.

Gear Rshaper CutterSpecifications

      • Module or Diametral Pitch: The module (for metric systems) or diametral pitch (for imperial systems) indicates the size of the teeth and their spacing. It determines the gear's pitch diameter and the cutter's tooth shape and dimensions.

      • Pressure Angle: It defines the angle between the tooth face and the gear's tangent. Common pressure angles for gear teeth are 14.5 degrees, 20 degrees, and occasionally 25 degrees.

      • Number of Teeth: Each gear shaper cutter is designed for a specific number of gear teeth. Changing the number of teeth on the gear requires a different cutter.

      • Tooth Profile: The cutter is designed to produce a particular tooth profile, such as involute, cycloidal, or other specialized profiles based on gear requirements.

      • Material: Gear shaper cutters can be made from high-speed steel (HSS), carbide, or other high-performance materials, selected based on the cutting application, durability, and wear resistance needed.

      • Helix Angle: For cutting helical gears, the cutter may have a specified helix angle to produce gear teeth at an angle relative to the gear axis.

      • Coating or Treatment: Some cutters might feature coatings like TiN (Titanium Nitride) or other surface treatments to enhance durability, reduce friction, and extend tool life.

      • Dimensions and Tolerances: The cutter's dimensions, including diameter, thickness, bore size, and specific tolerances, are critical to ensure proper fit and function within the gear shaper machine.

      • Compatibility: Specifications might include details about the compatible gear shaper machines or systems, ensuring the cutter is suitable for use with specific equipment.

      • Customization Options: Manufacturers might offer customization for special requirements like non-standard tooth profiles, unique gear shapes, or specialized materials for specific applications.

Gear Rshaper Cutterwire video

Gear Rshaper Cutter Factory Show

Gear Rshaper Cutter

Gear Rshaper CutterParaments

Parameters Of Gear Cutter
Customized Support:
Tungsten Carbide
Heat treatment
64 - 67HRC
Flute
Straight And Helical Flute
Material:
HSS, GES, TGS, Customize
Precision:
High Precision
Coating
TiN, TiAlN, TiCN, AlCrN and so on
Customize
OEM ODM Availabe
Certification
ISO9001(2008)
Regular Size Of Gear Cutter (Customize)
Module(mm)
Outside Diameter(mm)
Overall Diameter(mm)
Hole Diameter(mm)
0.15
25
10
8
0.30
25
15
8
0.60
25
15
8
0.80
25
25
8
0.9
32
32
13
1.0
32
32
13
Support customization. Welcome to consult.

Gear Rshaper CutterWHAT YOU GET

  • The Cutter Itself: The primary component is the gear shaper cutter, a precision tool with teeth designed to produce specific gear tooth profiles. It's typically made from high-speed steel (HSS), carbide, or other durable materials.

  • Specifications and Documentation: Detailed specifications accompany the cutter, providing information about its dimensions, tooth profile, pressure angle, module or diametral pitch, number of teeth, and any other relevant technical data.

  • Material Information: Information regarding the material composition of the cutter, heat treatment details, and any coatings or surface treatments applied to enhance durability and performance.

  • Packaging: The cutter might be packaged securely to prevent damage during transit or storage. It could be protected in a container or packaging designed to maintain its precision and sharpness.

  • Instructions for Use: Guidance or manuals might be included, offering instructions on how to mount, use, and maintain the cutter properly. This could involve details about the compatible gear shaper machine, setup procedures, and maintenance recommendations.

  • Quality Assurance or Certification: Some manufacturers provide quality assurance certificates or documentation attesting to the cutter's conformance to specific standards or quality control measures.

  • Customization Options (if applicable): If you've ordered a custom cutter with unique specifications (such as non-standard tooth profiles, special coatings, or material requirements), documentation regarding these customizations would be included.

  • Support and Service Information: Contact details for customer support or technical assistance might be included in case of queries, issues, or the need for additional guidance.

  • Safety Precautions: Information on safety measures, if applicable, ensuring users follow proper safety protocols when handling and using the gear shaper cutter.

Gear Rshaper Cutterknowledge

    • Gear Cutting Process: Gear shaper cutters are utilized in the gear cutting process, which involves removing material to create gear teeth. They are employed in gear shaping machines to produce precise gear tooth profiles.

    • Types of Gear Shaping Cutters: These cutters come in various types and styles, each suited for specific gear types, sizes, and tooth profiles. Common types include disk-type, shank-type, and hub-type gear shaper cutters, each with its unique design and application.

    • Tooth Profile and Design: Gear shaper cutters are designed to produce accurate gear tooth profiles, such as involute or cycloidal, based on the gear specifications and application requirements. The cutter's design is crucial in determining the gear's tooth shape and size.

    • Materials and Coatings: They are typically manufactured from high-speed steel (HSS), carbide, or other durable materials to withstand the cutting forces and maintain sharpness. Some cutters may feature coatings or surface treatments for enhanced wear resistance and longevity.

    • Specifications and Parameters: Understanding specifications like module or diametral pitch, pressure angle, number of teeth, helix angle (for helical gears), dimensions, and tolerances is vital for selecting the right cutter for a particular gear-cutting task.

    • Application in Gear Manufacturing: Gear shaper cutters are employed in various industries requiring gears, including automotive, aerospace, machinery, and more. They play a crucial role in producing gears used in transmissions, engines, power generation, and other mechanical systems.

    • Precision and Quality Control: High precision is critical in gear manufacturing. Gear shaper cutters must be meticulously crafted and inspected to ensure they meet stringent quality standards, contributing to the overall quality of gears produced.

    • Maintenance and Care: Proper maintenance and handling are essential to prolong the cutter's lifespan and ensure consistent, accurate gear cutting. This includes regular sharpening or reconditioning, proper storage, and following manufacturer-recommended usage guidelines.

    • Advancements in Technology: Ongoing advancements in cutting tool technology, such as improved materials, coatings, and manufacturing processes, continually enhance the performance and durability of gear shaper cutters.

    • Customization and Specialized Requirements: Manufacturers may offer customization options to meet specialized gear-cutting needs, such as non-standard tooth profiles, unique gear shapes, or specific materials tailored to unique applications.

Gear Rshaper Cutter WARNING

    • Sharp Cutting Edges: Gear shaper cutters have extremely sharp cutting edges designed for precision gear shaping. Handling them requires caution to prevent accidental cuts or injuries. Always wear appropriate personal protective equipment (PPE), including gloves and eye protection, when handling or inspecting these tools.

    • Proper Handling and Storage: Mishandling gear shaper cutters can cause damage to the cutting edges or compromise their precision. Always handle them with care, avoiding impacts or contact with hard surfaces. Store the cutters in protective containers or holders to prevent damage or dulling of the cutting edges.

    • Correct Mounting and Setup: Incorrect mounting or setup of the cutter in the gear shaper machine can lead to tool breakage, poor gear quality, or potential machine damage. Follow the manufacturer's guidelines and recommendations for proper mounting, alignment, and securing of the cutter in the machine.

    • Machine Compatibility: Ensure that the gear shaper cutter is compatible with the specific gear shaping machine being used. Using incompatible tools or machines can result in poor performance, tool damage, or accidents.

    • Maintenance and Inspection: Regular maintenance, including proper cleaning, sharpening, and inspection of the cutter's condition, is essential. Dull or damaged cutting edges should be addressed promptly to avoid subpar gear quality or accidents during machining.

    • Avoiding Excessive Force: Applying excessive force or incorrect feed rates during the gear cutting process can damage the cutter, compromise gear quality, or cause tool breakage. Operate the gear shaping machine within specified parameters to prevent undue stress on the cutter.

    • Heat and Wear Resistance: Consider the operating conditions, such as temperature and material hardness, and ensure that the gear shaper cutter used is appropriate for these conditions. Using an incompatible cutter might lead to premature wear, tool failure, or diminished gear quality.

    • Training and Expertise: Only trained and experienced operators should handle gear shaper cutters and operate gear shaping machinery. Adequate training ensures proper handling, setup, and operation, reducing the risk of accidents or damage.

    • Manufacturer Guidelines: Always adhere to the manufacturer's instructions, warnings, and recommendations provided with the gear shaper cutter. These guidelines are crucial for safe and efficient usage.

Gear Rshaper Cutter FAQ

1. What is a gear shaper cutter?

A gear shaper cutter is a precision cutting tool used in gear shaping machines to manufacture gear teeth. It features specific tooth profiles to cut gears accurately.

2. What types of gears can be produced using gear shaper cutters?

Gear shaper cutters can produce various types of gears, including spur gears, helical gears, internal gears, and more, depending on their design and specifications.

3. How does a gear shaper cutter work?

In a gear shaping machine, the gear shaper cutter moves in a rotating motion while being precisely controlled to cut gear teeth in a continuous process, shaping the gear as it rotates.

4. What materials are gear shaper cutters made from?

Gear shaper cutters are commonly made from high-speed steel (HSS), carbide, or other high-performance materials, often with specialized coatings to enhance durability.

5. How do I choose the right gear shaper cutter?

Selection involves considering gear specifications (module, pitch, tooth profile), material to be cut, machine compatibility, and specific requirements. Manufacturer guidelines and expertise can help in selection.

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