25+ Years Experience

CARBIDE INSERT MANUFACTURER

● With 20 years+ of experience, we not only own factory, but also in close cooperation with other domestic factories, to delivering solutions across all industries and markets.
● Ejtools gear hob cutter's quality is impeccable. Our products cover a wide range and have been awarded many qualification test certificates.
● Our products are cost-effective and sold direct from the factory, and we have extra discounts for new customers.

CARBIDE INSERT

CAN'T FIND IDEAL CARBIDE INSERT FOR YOUR NEEDS?

SOURCING CARBIDE INSERT FROM EASY JOINT

  For Carbide Insert Wholesalers

We have worked with different businesses taking their ideas from conception to fulfilling their desired carbide insert solutions. We walk the journey with you to ensure that we help you better define what you want and realize your brand's perfect carbide insert solutions.

  For Carbide Insert Manufacturers & Suppliers

Our in-house modern production plant allows us to offer great quality carbide insert options to appeal to your target customers. As a manufacturer or supplier, you can trust that our streamlined manufacturing processes are here to provide you with the best carbide inserts in the market.

  For Carbide Insert Distributers

Being one of the most equipped carbide insert manufacturing companies, we offer the best quality carbide inserts at a significantly low cost. This allows us to work with you to ensure that you get to also extend great prices to your customers.
WHAT IS CARBIDE INSERT

WHAT IS CARBIDE INSERT?

A carbide insert is a replaceable cutting tool component used in various machining processes, particularly in metalworking. It is typically made of a hard and wear-resistant material called carbide, which is a compound of tungsten, carbon, and other elements. Carbide inserts are designed to be mounted onto cutting tools such as drills, milling cutters, turning tools, and boring bars. They feature multiple cutting edges or surfaces that can be rotated or indexed when one edge becomes dull, allowing for continued use without the need for sharpening. Carbide inserts are known for their high hardness, thermal resistance, and longevity, making them ideal for cutting through tough materials like steel, cast iron, and stainless steel in industrial applications.

CARBIDE INSERT OPERATING PRINCIPLE

The operating principle of a carbide insert relies on its exceptional hardness and wear resistance to efficiently cut through materials during machining processes. Carbide inserts typically feature multiple cutting edges or surfaces that come into contact with the workpiece. As the cutting tool rotates or moves along the workpiece, the sharp edges of the carbide insert shear away material, creating chips and shaping the workpiece to the desired dimensions. The hardness of the carbide insert allows it to maintain its cutting edge for extended periods, even when machining tough materials like steel or cast iron. Additionally, the thermal resistance of carbide ensures that the insert can withstand high temperatures generated during machining without losing its cutting effectiveness. Overall, the operating principle of a carbide insert involves the precise and efficient removal of material to achieve accurate and high-quality machining results.

WHAT ARE THE ADVANTAGES OF CARBIDE INSERT?

carbide-insert4

High Hardness

 

Carbide inserts are extremely hard, providing superior wear resistance compared to traditional tool materials like high-speed steel. This allows them to maintain sharp cutting edges for longer periods, resulting in extended tool life and reduced downtime for tool changes.

carbide-insert3

More Versatility

 

Carbide inserts are available in a wide range of geometries, coatings, and grades to suit various machining applications and materials. This versatility allows for optimized cutting performance and improved machining efficiency across different workpiece materials and conditions.

carbide-insert2

High Temperature Resistance

 

Carbide inserts can withstand high cutting temperatures without losing their cutting effectiveness. This allows for higher cutting speeds and feeds, increasing productivity and reducing machining time.

carbide-insert5

Improved Surface Finish

 

The sharp cutting edges of carbide inserts produce clean and precise cuts, resulting in enhanced surface finish and dimensional accuracy of machined parts. This reduces the need for secondary finishing operations.

HOW TO USE A CARBIDE INSERT

HOW TO USE A CARBIDE INSERT?

To use a carbide insert, first ensure it is compatible with the cutting tool holder and the machining operation planned. Mount the carbide insert securely onto the tool holder using the provided clamping mechanism or screw. Adjust the insert orientation as needed to align with the desired cutting direction. Set the cutting parameters such as cutting speed, feed rate, and depth of cut based on the material being machined and the desired results. Engage the cutting tool with the workpiece, ensuring proper coolant or lubrication to reduce heat and prolong tool life. Monitor the machining process closely, adjusting parameters as necessary to achieve optimal results. Periodically inspect the carbide insert for signs of wear or damage, and replace as needed to maintain cutting performance.

EASY JOINT

Carbide Insert Factory In China

Changzhou Easy Joint Import&Export CO.,LTD. is a company integrating industry and trade, its factory was established in 1999, specializing in the production of carbide rotary cutting tools, our products are widely used in automotive, machining, aerospace and some other fields.

We also have Germany, American,Japanese axis CNC tool grinder, axis CNC thread grinding machines and testing equipment, with strong R&D and testing capabilities, we have passed ISO9001-2000 quality system certification standards.
Our factory topped the China Aviation Industry Corporation Tool centralized procurement list,our products are not only famous in domestic market, but also exported to dozens contries in the world.

WHY CHOOSE EASY JOINT AS YOUR PARTNER?

Rich Experience
With more than 20 years of experience in the hardware industry, easy joint has a very clear idea of what kind of products our customers need and what kind of products are suitable for them. At the same time, we not only produce our own gear hobbing cutters, we also have other cooperative manufacturers for our customers to choose from, in which the national enterprise level manufacturers are also in our list of cooperative partners, and our own products in China and Southeast Asia, North America is also very popular. Choosing us is the same as choosing the top Alloy gear hobbing cutter manufacturer in China, welcome your inquiry.​​​​​​​
High Quality and Complete Certification
When it comes to our products, our quality is impeccable. As a manufacturer engaged in the hardware industry for many years, our products are well received all over the world. In all kinds of quality tests, our products have passed perfectly with excellent results and have been awarded many qualification test certificates. If you need gear hobbing cutters, you can contact us, and if you need other hardware products, you can also contact us. Our products cover a wide range, alloy saw blades, milling cutters, gear hobbing machines and so on are also our main sales commodities, and we can support customization, you can tell us your needs, it can be in accordance with your drawings of the production of the products you need, can also be customized on the products you need to customize your logo or pattern, most of the customization needs we can meet you, so please feel free to contact us, we will provide you with one-to-one attentive service.​​​​​​​
Factory Direct Price
In terms of price, which is the concern of customers, we also provide a lot of discounts for everyone, but the favorable price does not mean that we will relax our attention to quality. We are forward to new customers who would like to choose us as a long-term partner very much, so we have extra discounts for new customers, you can contact us for a quote.
Our products are already impeccable in terms of quality, and we would like to show our sincerity to gain your cooperation by offering discounts on price, so if you need our products, then why not give it a try.​​​​​​​
Reasonable Price4
More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price.More than 10 precision production line, easy to realize large quantities of goods, to provide you with the best price. Have an excellent after-sales service team.
01
Rich Experience
02
High Quality
03
Factory Direct Price


01
Rich Experience
02
High Quality
03
Factory Direct Price


CARBIDE INSERT PRODUCTION PROCESS

The production process of carbide inserts involves several key steps. Initially, tungsten carbide powder, along with a binder material, is mixed to form a composite material. This mixture is then pressed into the desired shape using specialized molds under high pressure. After shaping, the green carbide inserts undergo a sintering process in a high-temperature furnace, where they are heated to temperatures near the melting point of tungsten. This process fuses the carbide particles together, resulting in a dense and hard material. Next, the sintered carbide inserts are precisely ground and shaped using diamond grinding wheels to achieve the final dimensions and cutting geometry. Finally, the carbide inserts may undergo additional treatments such as coating or edge preparation to enhance performance and durability before being assembled into cutting tools. Throughout the production process, rigorous quality control measures are implemented to ensure that each carbide insert meets stringent standards for hardness, precision, and performance in machining applications.

COOPERATION PROCESS

Step.1
Send your inquiry
Step.2
Quote price
Step.3
Negotiate price and lead time
Step.4
Sign the contract
Step.5
Payment and production
Step.6
Inspection
Step.7
Shipment

CARBIDE INSERT FAQ

We have compiled the most frequently asked questions about our gear hob cutters here for your convenience, but please feel free to contact us if you have any additional questions.

  • What is a carbide insert?

    A carbide insert is a cutting tool component made from a composite material of tungsten carbide and a binder metal. It is used in machining operations for cutting, shaping, or forming materials such as metals, plastics, and composites.

  • What are the advantages of carbide inserts?

    Carbide inserts offer advantages such as exceptional hardness, wear resistance, heat resistance, versatility for various machining operations, improved surface finish, and cost-effectiveness due to prolonged tool life and increased productivity.

  • What types of machining operations can carbide inserts be used for?

    Carbide inserts can be used for turning, milling, drilling, threading, grooving, and other machining operations on a wide range of materials, including steels, stainless steels, cast irons, aluminum, and titanium alloys.
GEAR CUTTER
CUTTING TOOLS
CNC MACHINE TOOLS
About Us
Blog
Products
Contact Us
© COPYRIGHT 2023 EASY JOINT ALL RIGHTS RESERVED.