CNC Carbide Cutting Insert

CNC Carbide Cutting Insert Features

• Material: Made of tough carbide for durability and heat resistance.

• Geometry: Various shapes (square, round, triangular) for specific cutting applications.

• Coating: Often coated with materials like titanium nitride for enhanced wear resistance.

• Insert Size: Available in different sizes to fit various cutting tools and applications.

• Cutting Edges: Multiple cutting edges on each insert for prolonged use before replacement.

• Chip Control: Designed to efficiently manage chips during the cutting process.

• Application-specific: Tailored for different materials and cutting conditions for optimal performance.

CNC Carbide Cutting Insert Specifications

• Insert Shape: Square, round, triangular, rhombic, or custom shapes for specific cutting purposes.

• Insert Size: Dimensions such as length, width, and thickness vary based on the insert type and manufacturer.

• Material Grade: Different grades of carbide (e.g., ISO grades like K10, K20) with varying hardness, toughness, and wear resistance.

• Geometry and Edge Preparation: Varied edge geometries (e.g., positive, negative, neutral) and edge preparations (such as chamfer, hone) for specific cutting applications.

• Corner Radius: Radius at the insert's cutting edge, influencing the cutting performance and finish.

• Coating Type: Coatings like TiN, TiCN, TiAlN, or others for improved wear resistance, lubricity, and heat dissipation.

• Application Compatibility: Designed for specific materials (e.g., steel, aluminum, cast iron) and machining operations (e.g., turning, milling, threading).

• Chipbreaker Design: Shapes and configurations on the insert surface to control chip formation and evacuation.

• Insert Holder Compatibility: Compatibility with various tool holders and systems used in CNC machinery.

• Manufacturer Specifics: Specifications specific to manufacturers, including proprietary features or design elements.

CNC Carbide Cutting Insert video

CNC Carbide Cutting Insert Factory Show

CNC Carbide Cutting Insert Paramenters

CNC Carbide Cutting InsertWHAT YOU GET

1. Coating：PVD CVD

2. Application：CNC Lathe Machine

3. Material：Diamond / Carbide / Custom

4. Certification：ISO9001:2008

5. Color：Golden Yellow/ Fuchsia/ Black

6. OEM & ODM：Acceptable

CNC Carbide Cutting Insert knowledge

• Material: Made of tough carbide for durability, heat resistance, and hardness required for cutting.

• Versatility: Available in various shapes, sizes, and geometries for different cutting tasks and materials.

• Performance: Designed with multiple cutting edges, providing extended tool life and reduced downtime.

• Coating: Often coated with materials like titanium nitride to enhance wear resistance and prolong life.

• Application: Tailored for specific machining operations and materials like steel, aluminum, and cast iron.

• Efficiency: Enable precise cutting with good chip control, leading to improved productivity and surface finish.

• Compatibility: Designed to fit into specific holders and machinery setups for CNC machining processes.

CNC Carbide Cutting Insert WARNING

• Sharp Edges: The edges of these inserts are extremely sharp and can cause severe cuts and injuries. Handle with caution and use appropriate safety equipment like gloves and eyewear.

• Heat Generation: During machining, carbide inserts can reach high temperatures. Avoid direct contact to prevent burns. Use cooling or lubrication as recommended to dissipate heat.

• Toxic Dust: Machining carbide can produce fine dust particles that are harmful if inhaled. Use proper ventilation, dust extraction systems, and personal protective equipment (PPE) like masks to avoid breathing in these particles.

• Brittleness: Carbide inserts can be brittle. Avoid dropping or applying excessive force, as this can cause them to chip or break, leading to potential injury and tool damage.

• Correct Usage: Ensure proper selection and installation of inserts as per manufacturer guidelines. Incorrect usage can lead to tool failure, accidents, and poor machining results.

• Storage: Store inserts in their original packaging or designated containers to prevent damage and maintain their integrity.

CNC Carbide Cutting Insert FAQ

1. What are CNC carbide cutting inserts?

   Carbide cutting inserts are durable, precision tools used in machining for cutting various materials in CNC machines.

2. Why use carbide inserts?

   Carbide inserts offer superior hardness, wear resistance, and heat tolerance compared to other materials, ensuring longer tool life and better performance.

3. How to choose the right insert?

   Consider factors like material being cut, cutting conditions, geometry, coating, and manufacturer specifications for the specific application.

4. How to handle inserts safely?

   Always handle with care due to sharp edges, use proper protective gear, avoid excessive force, and follow safety guidelines to prevent injuries.

5. How long do inserts last?

   Lifespan varies based on cutting conditions, materials, and usage, but they typically last longer due to multiple cutting edges.