EJ/Customized
Alloy Steel Or Customize
Machining internal thread
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Product Description
Hardness and Durability: Carbide thread rolling dies and metric taps are made from tungsten carbide, known for its extreme hardness and durability. This results in a longer lifespan compared to traditional steel dies and taps.
Precision Threading: These tools provide precise and accurate threading due to their hardness, which helps maintain the shape and integrity of the threads during the rolling or tapping process.
Wear Resistance: Carbide tools are highly resistant to wear, allowing them to maintain their cutting edges and threading profiles over extended periods of use. This feature ensures consistent and high-quality threading operations.
High Heat Resistance: Tungsten carbide exhibits excellent resistance to high temperatures generated during threading operations. This property prevents deformation or softening of the cutting edges, even under demanding machining conditions.
Versatility: Carbide thread rolling dies and metric taps can be used with various materials, including metals like steel, aluminum, brass, and alloys, as well as some plastics and composites, making them versatile in different industrial applications.
Reduced Friction: These tools often have specialized coatings or surface treatments that reduce friction during threading operations, resulting in smoother cutting and improved performance.
Increased Productivity: Their precision, durability, and resistance to wear contribute to increased productivity and reduced downtime for tool changes or maintenance.
Consistent Quality: Carbide tools provide consistent thread quality and dimensional accuracy, ensuring uniformity across multiple parts and assemblies.
Specialized Designs: Manufacturers offer a range of designs and configurations for specific threading requirements, including different thread pitches and diameters for metric taps and various thread profiles for thread rolling dies.
Cost-Efficiency: Despite their higher initial cost compared to traditional tooling, carbide thread rolling dies and metric taps often offer better cost efficiency in the long run due to their extended lifespan and reduced need for frequent replacements or sharpening.
Material: Made from solid tungsten carbide, these dies and taps are known for their exceptional hardness, wear resistance, and durability.
Thread Size and Pitch: Specified by the thread size and pitch, such as M4x0.7, M10x1.5, etc., denoting the diameter and pitch of the threads being produced.
Thread Profile: Designed with specific thread profiles like metric, Unified National, Whitworth, or specialized profiles to match threading requirements accurately.
Coating or Surface Treatment: Some carbide dies and taps feature specialized coatings or surface treatments, such as TiN (Titanium Nitride) or TiCN (Titanium Carbonitride), to enhance wear resistance and reduce friction during threading operations.
Number of Flutes or Teeth: The number of flutes on the tap or teeth on the rolling die determines the cutting action and helps in producing precise threads.
Shank Type and Size: The shank design and size ensure compatibility with threading machines or holders. Common shank types include straight shank, taper shank, or square shank.
Overall Dimensions: Length, diameter, and thread length are essential dimensions ensuring compatibility with the intended workpiece and machining setup.
Tool Configuration: Different configurations for taps, such as taper, plug, or bottoming taps, cater to various threading needs, including starting, intermediate, or blind-hole threading.
Thread Class: Specifies the tolerance and fit of the threads produced, such as standard or precision thread classes.
Manufacturer Standards: Compliant with industry standards such as DIN (German Institute for Standardization), ISO (International Organization for Standardization), or ANSI (American National Standards Institute) standards, ensuring consistency and compatibility with machinery and workpiece specifications.
Carbide Thread Rolling Die Metric Taps Factory Show
Surface：FinishingBright Finishing
Usage：Thread Tools
Certification：CE/ISO 9001
Shank Type：Square Shank
OEM：OEM, ODM, OBM
Material and Composition: These tools are predominantly crafted from tungsten carbide, a compound of tungsten and carbon. This material is renowned for its exceptional hardness, wear resistance, and ability to maintain sharpness under high-stress conditions.
Durability and Longevity: Carbide thread rolling dies and metric taps offer extended tool life compared to conventional steel counterparts. Their hardness enables them to withstand heavy usage and maintain thread accuracy over prolonged periods.
Precision Threading: These tools provide high-precision threading solutions, ensuring accurate and consistent thread profiles in materials like steel, aluminum, brass, and alloys. The precision threading aids in maintaining tight tolerances and quality standards in manufacturing.
Versatility: Carbide thread rolling dies and metric taps are versatile and adaptable, capable of creating different thread pitches, sizes, and profiles to suit various applications in industries like automotive, aerospace, machinery, and more.
Heat Resistance: Tungsten carbide exhibits excellent heat resistance, enabling these tools to maintain their cutting edge integrity even in high-temperature machining environments, preventing deformation or wear.
Surface Coatings: Some carbide tools feature specialized coatings like TiN (Titanium Nitride) or TiCN (Titanium Carbonitride) to further enhance their wear resistance, reduce friction, and prolong tool life.
Thread Rolling vs. Tapping: Carbide thread rolling dies work by displacing material to form threads without removing excess material, while metric taps cut threads by removing material. Thread rolling generally provides stronger threads and increased material strength due to cold forming.
Machining Process Efficiency: These tools contribute to improved productivity and reduced downtime in manufacturing processes due to their durability, precision, and consistent thread quality, leading to increased efficiency.
Specialized Designs: Available in various designs and configurations tailored to specific threading requirements, including different thread profiles (metric, Unified National, etc.) and sizes to meet diverse industrial needs.
Handling with Care: Carbide tools are extremely hard and brittle. Handle them with caution to prevent chipping, breakage, or injury caused by sharp edges.
Wear Personal Protective Equipment (PPE): Always wear appropriate safety gear, including safety goggles, gloves, and protective clothing, to shield against potential hazards such as flying debris or accidental contact with the tools.
Secure Fixation: Ensure proper and secure fixation of the carbide thread rolling dies or metric taps in the threading machine or holder to prevent slippage, which can lead to accidents or damage to the tool.
Avoid Excessive Force: Avoid applying excessive force while using these tools. Let the cutting action of the tool do the work to prevent breakage or damage to the threading tool or the workpiece.
Inspect for Damage: Before use, inspect the carbide tools for any signs of damage, such as cracks, chips, or wear. Do not use damaged tools as they can compromise the quality of threads and pose safety risks.
Proper Tool Selection: Use the correct size, type, and specification of the carbide thread rolling dies or metric taps for the intended threading operation. Using the wrong tool can lead to improper threading, damage to the workpiece, or tool breakage.
Control Machining Speeds: Operate the threading machine or equipment at recommended speeds and feeds as per the manufacturer's guidelines to avoid overheating and premature wear of the carbide tools.
Cooling and Lubrication: Use appropriate cooling and lubricating fluids during the threading process to reduce friction, heat buildup, and tool wear, ensuring smoother operations and prolonged tool life.
Training and Expertise: Ensure that operators handling carbide thread rolling dies and metric taps are properly trained in their usage, maintenance, and safety procedures to minimize risks.
Storage and Handling: Store these tools in a dry, secure location away from moisture, excessive heat, or corrosive substances to maintain their integrity and prolong their lifespan.
1. What are carbide thread rolling dies and metric taps?
Precision tools made of tungsten carbide for creating threads in metal components and assemblies.
2. What are the advantages of using carbide tools for threading?
Exceptional hardness, durability, precision, and longevity compared to conventional steel tools. They offer precise and consistent thread profiles.
3. Where are carbide thread rolling dies and metric taps used?
Industries like automotive, aerospace, machinery, and manufacturing for creating threads in materials such as steel, aluminum, brass, and alloys.
4. What safety precautions should be followed when using these tools?
Wear protective gear, handle with care to avoid breakage or sharp edges, use proper fixation, and inspect for damage before use.
5. How do these tools differ from traditional threading tools?
Carbide tools offer superior hardness, wear resistance, and precision, while traditional tools might require more frequent replacement due to wear and tear.
6. Are carbide thread rolling dies and metric taps suitable for various thread sizes and profiles?
Yes, they are available in different thread sizes, pitches, and profiles, providing versatility for diverse threading needs.
7. How can I prolong the lifespan of carbide tools?
Operate at recommended speeds, use cooling and lubricating fluids, handle carefully, and store in dry, secure conditions away from corrosive elements.
8. Are these tools cost-effective in the long run?
Yes, despite their higher initial cost, their durability and extended lifespan make them cost-effective compared to traditional steel tools over time.
9. Can beginners use carbide thread rolling dies and metric taps?
Proper training and adherence to safety guidelines are necessary for safe and effective use, but they are suitable for users at different experience levels.
