EJ/Customized
Carbide Metal
Cutting woods,Cutting Aluminium,Cutting plastic/PVC
| Quantity: | |
|---|---|
Product Description
Hardness and Wear Resistance: Carbide blades are exceptionally hard, offering superior wear resistance compared to traditional steel blades. This hardness enables them to maintain sharp cutting edges for extended periods, resulting in longer tool life.
Material Versatility: Carbide cutting blades are suitable for cutting a wide range of materials, including metals, wood, plastics, composites, and other hard or abrasive substances. They are versatile and effective in diverse cutting applications.
Precision Cutting: Carbide blades provide high precision and accuracy in cutting. Their sharp edges and durable nature allow for clean and precise cuts, contributing to better quality workpieces and reduced rework.
Toughness and Strength: Despite being very hard, carbide blades also possess considerable toughness and strength, making them resistant to chipping, breakage, and deformation during cutting operations.
Heat Resistance: Carbide cutting blades have good resistance to heat generated during cutting processes. This characteristic helps prevent blade deformation and ensures consistent cutting performance, especially in high-temperature cutting applications.
Customization: These blades can be customized with various tooth geometries, coatings, and sizes to suit specific cutting requirements, materials, and cutting machinery.
Reduced Maintenance: Due to their durability and wear resistance, carbide cutting blades require less frequent sharpening or replacement compared to conventional steel blades, reducing downtime and maintenance costs.
Various Types: Carbide cutting blades come in different types such as circular saw blades, milling cutters, router bits, inserts for machining tools, and more, catering to specific cutting needs across different industries.
Environmentally Friendly: Longer tool life and reduced replacement frequency make carbide blades more environmentally friendly by minimizing waste generated from blade disposal.
Cost-Effectiveness: While carbide blades may have a higher initial cost compared to conventional steel blades, their extended tool life and performance often result in cost savings over time, especially in high-volume cutting applications.
Blade Type: Carbide cutting blades are available in various types such as circular saw blades, milling cutters, inserts for machining tools, router bits, drills, and more. Each type is designed for specific cutting operations.
Blade Size and Diameter: The size and diameter of carbide blades vary based on the cutting tool type and the intended application. For circular saw blades, this specification determines the depth of cut and the size of the workpiece it can handle.
Tooth Geometry: Different carbide blades have distinct tooth designs suitable for specific cutting tasks. Variations in tooth configurations, such as triple-chip grind, alternate top bevel, hook angle, and more, cater to different materials and cutting requirements.
Number of Teeth or Inserts: In the case of blades like circular saw blades or milling cutters, the number of teeth or inserts significantly affects cutting performance. More teeth often provide smoother cuts but may require slower feed rates.
Cutting Edge Coatings: Carbide blades can be coated with various materials such as titanium nitride (TiN), titanium carbonitride (TiCN), titanium aluminum nitride (TiAlN), or diamond-like carbon (DLC) to enhance wear resistance, reduce friction, and improve tool life.
Material Compatibility: Carbide cutting blades are designed for cutting different materials, including metals, wood, plastics, composites, and more. The grade of carbide and blade design should match the material being cut to achieve optimal cutting performance.
Arbor Size and Mounting: Circular saw blades and some other types of cutting tools have specific arbor hole sizes and mounting configurations that must match the machinery being used for secure attachment and safe operation.
Cutting Depth and Width: These specifications define the maximum depth and width of the cut achievable with the carbide blade. It's crucial to select a blade suitable for the required cutting dimensions.
Coolant or Lubrication Requirements: Certain carbide blades may have recommendations for coolant or lubrication during cutting operations, especially in high-heat applications or when cutting specific materials.
Application-specific Features: Some carbide cutting blades may have specialized features tailored for unique applications, such as chip breakers, special tooth designs for specific materials, anti-kickback features, and more.
Blade Thickness：0.014in, 0.05in, 0.02in, 0.042in
Blade Width：1/2in, 42.8/41*3.1*8(9)(10)
Arbor Size：5/8in, 50/60 mm
Teeth per Inch：10, 24, Customized
Teeths：140, 144, 25
Blade Diameter：18in, 12in, 14in
Edge Height：0.315in(8mm), 0.472in(12mm)
Process Type：HOT PRESS, High Frequency Welded, Cold PRESS
Customized support：OEM, ODM, OBM
Material Composition: Carbide cutting blades are primarily made from tungsten carbide, a compound of tungsten and carbon. Sometimes, other materials such as cobalt are added to enhance toughness and strength.
Exceptional Hardness: Tungsten carbide is incredibly hard, ranking high on the Mohs scale of mineral hardness. This property allows carbide blades to maintain sharp cutting edges for extended periods, even when cutting through tough materials.
Wide Range of Applications: Carbide cutting blades are used for cutting diverse materials such as metals (including steel, stainless steel, and aluminum), wood, plastics, composites, ceramics, and more. Different blade types are designed for specific materials and cutting applications.
Blade Types: Carbide cutting blades come in various forms, including circular saw blades, milling cutters, inserts for machining tools, router bits, drills, and specialized cutting tools for different purposes.
Precision Cutting: These blades offer high precision and accuracy in cutting operations, producing clean and precise cuts with minimal burrs or rough edges. This attribute is crucial in industries where precision is paramount.
Tolerance to Heat and Wear Resistance: Carbide blades exhibit excellent resistance to heat, which helps maintain their cutting performance even at high temperatures generated during cutting. They also have superior wear resistance compared to traditional steel blades.
Tooth Geometry and Configurations: Different types of carbide blades feature various tooth configurations, such as alternate top bevel, triple-chip grind, hook angles, and other specialized geometries. These configurations are tailored for specific cutting tasks and materials.
Customization Options: Manufacturers offer customization options for carbide cutting blades, including coatings (such as TiN, TiCN, TiAlN), different tooth designs, varying numbers of teeth or inserts, and sizes tailored to specific cutting requirements.
Safety Considerations: Proper handling and safety precautions are essential when working with carbide cutting blades due to their sharp edges and high-speed cutting capabilities. Users should adhere to safety guidelines and use appropriate protective gear.
Cost Efficiency: While carbide blades may have a higher initial cost compared to steel blades, their extended tool life, reduced maintenance, and improved cutting performance often result in cost savings over time, especially in high-volume cutting applications.
Sharpness: Carbide blades have extremely sharp cutting edges. Handle them with caution to prevent accidental cuts or injuries. Always use appropriate protective gear such as gloves and safety glasses when handling these tools.
High Rotational Speeds: When mounted on cutting machinery, carbide blades can rotate at high speeds. Improper handling or installation of the blade can lead to catastrophic failures, causing the blade or inserts to dislodge, potentially resulting in serious harm or damage.
Correct Installation: Ensure proper installation and secure fastening of the carbide blade on the cutting equipment. Loose or incorrectly installed blades can lead to vibrations, poor cutting performance, or ejection of inserts during operation.
Chip Formation and Disposal: Cutting operations generate metal or material chips. Use appropriate measures to control and contain these chips to prevent injuries or damage to the machinery. Dispose of chips safely to avoid potential hazards.
Heat and Sparks: During cutting, carbide blades can generate heat and sparks. Maintain adequate cooling and lubrication to prevent overheating and reduce the risk of fire hazards.
Machine Safety Precautions: Follow all safety protocols and guidelines provided by the machine manufacturer when operating equipment with carbide cutting blades. Ensure that the machine's safety features are in place and functional.
Operator Training: Proper training and education are essential for operators working with carbide cutting blades. They should be well-versed in correct setup, operation, and maintenance procedures to minimize risks and maximize efficiency.
Regular Maintenance: Regularly inspect and maintain both the blade and the cutting equipment to ensure optimal performance. Replace worn inserts or blades promptly to prevent quality issues and potential tool failures.
Material Handling: Handle raw materials and finished components with care to prevent injuries. Cut materials may have sharp edges or burrs that require appropriate handling.
Warning Labels and Instructions: Pay attention to warning labels, safety instructions, and manufacturer's guidelines provided with the carbide cutting blades. Follow all safety recommendations to mitigate potential risks.
A1: We are a factory and trading company, owned 2 different factories with 400 workers in total.
lA2: DHL/UPS/TNT/Fedex and other air shipments and sea shipments are all workable. In one words, we could do any shipments you wanted.
