Carbide Reamer Spiral Straight Reamer

Carbide Reamer Features

• Material: Made of tough carbide for durability and extended tool life.

• Precision Cutting: Offers high accuracy and improved surface finish in hole-making operations.

• Hardness: Maintains sharpness and cutting edges even in challenging materials.

• Heat Resistance: Capable of withstanding high temperatures generated during machining.

• Versatility: Available in various sizes and configurations for different hole dimensions and cutting applications.

• Performance: Provides excellent chip control and dimensional accuracy, reducing the need for secondary operations.

Carbide Reamer Paraments

Carbide ReamerSpecifications

• Material Grade: Different grades of carbide with varying hardness, toughness, and wear resistance.

• Diameter: Available in a range of sizes to match hole dimensions, typically specified in inches or millimeters.

• Flute Configuration: Number and design of flutes (spiral or straight) for chip evacuation and cutting performance.

• Cutting Edge Geometry: Flute angles, edge preparation (such as chamfer or hone), and helix angle for optimal cutting efficiency.

• Coating: Various coatings (TiN, TiCN, TiAlN) for enhanced wear resistance, lubricity, and prolonged tool life.

• Shank Type: Different shank styles (straight shank, tapered shank) for compatibility with specific tool holders and machines.

• Length: Overall length and flute length variations for various cutting depths and hole depths.

• Application: Designed for specific materials (e.g., steel, aluminum, composites) and machining operations requiring precise hole tolerances.

Carbide Reamerwire video

Carbide Reamer Factory Show

Carbide ReamerApplication

1. Automotive: Used for machining engine blocks, cylinder heads, and other components requiring high precision holes.

2. Aerospace: Employed in the production of aircraft parts, where strict tolerances and precise hole finishes are crucial for safety and performance.

3. Mold and Die Making: Used in the production of molds and dies for creating accurate holes in materials like steel, aluminum, and plastics.

4. General Machining: Applied in various manufacturing processes to achieve precise hole dimensions and surface finishes in materials such as steel, cast iron, stainless steel, and non-ferrous metals.

5. Metalworking: Utilized in industries like marine, energy, and machinery manufacturing for creating accurate holes in structural components and assemblies.

Carbide Reamer WHAT YOU GET

• Working Length (mm):D1- 25mm

  HRC:45/55/60/65 HRC

  Precision:High Precision

  Flutes:2 Flutes

  Suitable For:Copper, Cast Iron, Carbon Steel, Mould Steel etc.

  Carbide Reamer knowledge

• Function: Used for enlarging, sizing, and refining the diameter and surface finish of pre-drilled holes to tight tolerances and high accuracy.

• Design: Available in various sizes, flute configurations, cutting edge geometries, coatings, and shank types to suit specific machining requirements and materials.

• Accuracy: Provide excellent dimensional accuracy, roundness, and surface finish, crucial for applications demanding precision.

• Applications: Widely utilized in automotive, aerospace, mold and die making, general machining, and metalworking industries for creating precise holes in materials like steel, aluminum, and composites.

• Benefits: Offer increased tool life, reduced scrap rates, improved productivity, and minimized need for secondary operations due to superior cutting performance.

• Usage: Compatible with CNC machines, drill presses, and other machining equipment for producing high-quality holes with tight tolerances in various manufacturing processes.

• Carbide Reamer WARNING

• Sharp Cutting Edges: Carbide reamers have extremely sharp cutting edges that can cause severe cuts or injuries. Handle with extreme care and use appropriate personal protective equipment (PPE) like gloves and eye protection.

• Brittleness: Carbide is brittle and can chip or break if subjected to excessive force, impacting both the tool and causing potential injury. Avoid dropping or mishandling the reamer.

• Heat Generation: During machining, carbide reamers can generate high temperatures. Avoid direct contact to prevent burns and use coolant or lubricant as recommended to dissipate heat.

• Toxic Dust: Machining carbide can produce fine dust particles that are harmful if inhaled. Use proper ventilation, dust extraction systems, and respiratory protection to avoid breathing in these particles.

• Correct Usage: Follow manufacturer guidelines for proper usage, including recommended speeds, feeds, and toolholding procedures to prevent accidents and tool damage.

  Storage: Store carbide reamers in dedicated containers or original packaging to prevent damage and maintain their sharpness and integrity.

• Carbide Reamer FAQ

1. What is a carbide reamer?

   A carbide reamer is a cutting tool designed for precision hole finishing, made from durable carbide material.

2. Why use carbide reamers over other materials like HSS?

   Carbide reamers offer superior hardness, wear resistance, and heat tolerance, providing longer tool life and better performance compared to High-Speed Steel (HSS) reamers.

3. What are the common sizes of carbide reamers available?

   Carbide reamers come in various sizes, ranging from small diameters to larger ones, catering to specific hole dimensions required in machining.

4. What materials can carbide reamers work on?

   Carbide reamers are suitable for machining various materials such as steel, stainless steel, aluminum, cast iron, and composites, among others.

5. Are carbide reamers resharpenable?

   Carbide reamers can be resharpened in some cases, but it depends on the design and condition of the reamer. Not all carbide reamers are designed for resharpening.

6. What coatings are available on carbide reamers and why are they important?

   Coatings like TiN, TiCN, or TiAlN are used to enhance wear resistance, reduce friction, and prolong tool life in specific cutting applications.

7. How do I select the right carbide reamer for my application?

   Consider factors such as material being machined, required hole dimensions, tolerances, cutting conditions, and the specific machining operation to choose the appropriate carbide reamer.

8. What precautions should I take when using carbide reamers?

   Handle with care due to sharp edges, avoid excessive force or dropping to prevent chipping, use proper cooling/lubrication, and follow safety guidelines to prevent injuries.

9. Can carbide reamers be used in CNC machines?

   Yes, carbide reamers are compatible with CNC machines, drill presses, and other machining equipment for precision hole finishing operations.

10. Where are carbide reamers commonly used?

    Carbide reamers find applications in industries such as automotive, aerospace, mold and die making, general machining, and metalworking for precise hole finishing requirements.